Top Five Plasma Cutters 2020

Are you looking for the best plasma cutter in the market today? We are sure that you must have done some quick Google search to find the one that meets all your needs. There are hundreds of companies with a plethora of plasma cutter brands. Hence, we understand how confusing your search for the best plasma cutter can get. 

You don’t have to worry about it anymore. We have brought this article to you. In this article, we have listed the top five plasma cutters in the market in terms of value, quality, and capabilities. We have done all the hard work for you and brought you an extensive review. 

Our review consists of both the high-end plasma cutters and the budget ones. Let’s not wait for any further time and dive straight into it. Here are your best plasma cutters in 2020. 

#1. Miller Plasma Cutter 625 X-TREME

Are you looking for a plasma cutter that offers you flexibility and portability, then you should definitely check out Miller Electric Spectrum 625 X-Treme. It is perfect for your do-it-yourself requirements and will also suit in light plasma cutting. 

You won’t have to worry about it breaking down even with continuous use. Its design makes the Miller Plasma Cutter 625 X-Treme quite durable. Its durability grants its amazing versatility, and thus, you can use it in a variety of environments.

The lightweight & sleekly designed Miller Electric Spectrum 625 X-Treme plasma cutter is a powerhouse when it comes to its performance. You can use it to cut steels with varying hardness and a variety of other metals. 

There’s a one really great feature in Miller Electric Spectrum 625 X-Treme plasma cutter that we really liked. You don’t have to connect it to 120 to 240 VAC. It’s because this plasma cutter has an automatically working circuitry system. There’s also a multi-voltage plug adapter in it. 

You can use the package for storage and also for transportation as there’s an X-CASETM with the package. This plasma cutter also sports an Auto-Refire technology that makes automatic control possible during the cutting process. You can even cut thicker materials through Miller Electric Spectrum 625 X-Treme plasma cutter because of the Auto-Refire technology. 

The Miller Electric Spectrum 625 X-Treme plasma cutter offers a painless grip experience as it is specifically designed to reduce hand fatigue. This is our top pick for the top five plasma cutters 2020 list. 


βœ… Scores extra brownie points for ease of use 

βœ… Auto-Refire Technology 

βœ… No need for connecting it to 120 to 240 VAC 

βœ… Sports a sleek design 

βœ… Offers a painful grip experience 


❌ It isn’t suited for Heavy Cutting Tasks

#2. Hypertherm Powermax45 XP Plasma Cutter

This is a big-budget plasma cutter but if you are looking for one of the most powerful plasma cutters in the market then you should definitely check out the Hypertherm Powermax45 XP Plasma Cutter. 

You can easily cut through a 1/2″ to ¾” steel through it and that too at 20 inches per minute! Phenomenal, isn’t it? With Hypertherm Powermax45 XP Plasma Cutter, you can make neat and precise metal cuts with a complete torch control. 

Many of its current users vouch for it saying that the Hypertherm Powermax45 XP plasma cutter is a long-term money saver. It definitely costs a premium in the beginning but it more than makes it up through its powerful performance. At the top of it, its consumables are incredibly economical. The consumables are even far more affordable than its rivals. 

You can use it across a variety of projects and applications as it has a bandwidth to withstand extensive use. It doesn’t matter if you use it for metal fabrication or for some other heavy-duty use, you can rest assured that Powermax45 will get the job done.


βœ… Powerful yet lightweight 

βœ… You can use it in a variety of applications 

βœ… Very easy to use

βœ… Offers many accessories inside the package 


❌ Quite Expensive 

#3. Hobart 500566 Airforce 40i Plasma Cutter 240V

Hobart is a big name in the welding product space. The 500566 Airforce 40I is the best Hobart plasma cutter of all the plasma cutters which Hobart manufactures. It has lots of appealing features that make it one of the top five plasma cutters 2020. 

If you have to regularly cut through the thick steel sheets, then this is best for you. You can cut up to ⅝ inches of steel width quite easily. It can also cut up to β…ž inches of steel width if you put in some more effort. 

Hobart 500566 Airforce 40I is a perfect plasma cutter for the industrial steel fabrication industry as its duty cycle is only 50% while cutting ⅝ inches of thickness. It will allow cutting 14 inches of Β½ inch thick sheet in 1 minute – Yeah, it’s really that good. It also has auto-refire technology. 


βœ… Clean & precise cutting

βœ… High Durability and can through thick metal sheets

βœ… Good for both light and heavy industrial users.

βœ… Powerful and Lightweight 


❌ It isn’t very portable

#4. Ramsond Cut 50DX Plasma Cutter

When it comes to a plasma cutter that offers the most value against its price, the Ramsond Cut 50X comes to our mind. Ladies and gentlemen, right here, is the leader of plasma cutters in the budget segment. 

The current product is the 4th generation of Ramsond Cut 50DX and it has many upgraded internal components now. The upgrade has granted superior performance to it by making Ramsond Cut 50DX a reliable cutting system. This is not suitable for heavy-duty or professional uses. You can use it for some random work at home or your farm if you own one. You can surely give the Ramsond Cut 50DX a shot. 

Be careful though, the torch of Cut 50DX isn’t pilot arc compatible. It means that you will have to keep quite a distance while using it. But it is quite easy to set up and start operating. You can get a clean and quick cut up to β…œ inches but at Β½ inches or more, the cleanliness of cuts starts degrading. It can be operated at both 120V and 220V. Overall, it’s a lightweight cutter that you can use for light cutting at your home or farm. 


βœ… Competitively Priced

βœ… Quite lightweight 

βœ… Very easy to use and operate 


❌ It isn’t pilot arc compatible 

❌ It can only support light cutting 

#5. Easy Weld 251 20 P

Forney Easy Weld 251 20P is one of the top-most options in budget plasma cutters. It offers a surprisingly impressive performance. You can use it to cut through a variety of metal surfaces quickly and that, too, with ease. Its casing is both durable and compact. At the same time, this plasma cutter is also portable and compact. You can easily carry it with you as it weighs only 21.1 pounds – Indeed, very lightweight! 

There’s no need for you to have any specialized knowledge to set it up and use it. You don’t have to adjust gas pressure or preheat the metal before you start using this plasma cutter. But, the Forney Easy Weld 251 20P isn’t a dual-voltage unit and only has 120V power input. Instead of pilot arc design, this plasma cutter uses the Drag Torch technology.

The Forney Easy Weld 251 20P is good enough for cutting up to ΒΌ inches thick metal surfaces. But when the thickness is more than ΒΌ inches, it’s better to use more powerful plasma cutters that we have included in this list. 


βœ… It is lightweight in design and is very compact 

βœ… Quite Durable 


❌ No pilot arc feature

❌ Can only cut ¼ inches of thickness effectively


We believe that one must conduct their own research before they decide on which plasma cutter they will buy. Buying a plasma cutter is a big deal! You can opt for any of the plasma cutters that we have listed in our top five plasma cutters 2020 list. All the plasma cutters that we have included here are literally the β€œbest plasma cutter” out there. Choose wisely!