How to Build Welding Lead Reels
Last Updated: July 21, 2021
Welding lead reels are extremely helpful in making your working area look organized and uncluttered. These reels enable you to consolidate wires, cords, and cables of different types and sizes at a central place.
They also save on storage space and make it more comfortable to transport equipment without incurring any damage.
Having to carry and store such a large and bulky load is not only naïve but also a painstaking job. For this reason, reels need to be made from a material that can hold the reel for efficient storage and effortless transportation. Having an organized and well-maintained working area will help you reduce downtime because you focus entirely on your project, improving efficiency and quality. Read on while we explain the most efficient method for building welding lead reels.
Tools and Materials Used to Make a Welding Lead Reel
When planning to make a welding lead reel, below are the supplies you require:
- A study rod or piece of metal or wood to be used to wrap the reel around
- 2 identical shaped metal or wooden plates
- A hand crank
- Drilling machines, bolts, and nuts
How to Make Welding Lead Reels
Below is the step-by-step guide on making an excellent welding lead reel:
How to Hook Up Welding Lead Reels
When welding, you require a lot of tools and hardware to complete a project. Besides reducing downtime, hooking up welding reels also helps welders avoid accidents that may occur due to clumsiness. Hooking up can also be used to wrap up welding tools and materials, making it easy to locate them for a project.
Here is the procedure for hooking up welding lead reels:
Important Tips About Welding Lead Reels
Advantages of Using Homemade Welding Lead Reels
1. They Prolong The Life of Welding Cables
Most welding equipment is costly, and welding cables are no exception. Whenever you invest in a good-quality cable, you would want it to last for a very long time, hence the need to use a welding lead reel.
Cable reels are suitable for storing and transporting welding cables without twisting or stressing them. They are also used to prevent the cables’ tearing and fraying. Using reels also saves time when locating cables because everything is stored in a central location.
3. Prevents Unnecessary Accidents
Given the nature of welding processes, the work environment usually gets messy. Accidents are highly likely to occur, causing bodily injury to the welder or damaging welding materials. You can clean up this mess by rolling over and tucking up these long cords of wires on welding reels.
The Disadvantages of Using Homemade Welding Lead Reels
1. What Is The Cost Of Making A Homemade Welding Lead Reel?
The cost varies due to several factors. However, the quality of the material you intend to use will determine the task’s overall cost.
2. Which One Is Preferable: Manual Or Automatic Retraction?
Both retractions are significant, depending on the welding processes. Manual retractions are useful for DIY welding processes. Their downside is that it consumes a lot of time and energy.
On the other hand, automatic reel retractions are vital for large welding projects since they save time and energy. They can also be dangerous to the welder if it retracts faster.
The process of making a homemade welding lead reel is simple and straightforward. These types are economical and suitable for a home-garage or small workshop welding procedures. Even though it will take some effort to assemble all the required raw materials, you will end up saving a lot of money in the long run.
Featured Image Credit: Radomir, Shutterstock
- Tools and Materials Used to Make a Welding Lead Reel
- How to Make Welding Lead Reels
- How to Hook Up Welding Lead Reels
- Important Tips About Welding Lead Reels
- Advantages of Using Homemade Welding Lead Reels
- The Disadvantages of Using Homemade Welding Lead Reels
- Final Thoughts